Day: December 23, 2021

The Benefits of Using Industrial Robots to Automate

Leave a Comment / AMC / By / 18 Jan

The next technological revolution is Industry 4.0, often known as the “fourth industrial revolution” by some. It encompasses the steam/water power, electrical, and electronics revolutions of the preceding three industrial revolutions. Industry 4.0 expands on the automation and “smart” capabilities of the third industrial revolution.

As organizations begin to incorporate smart manufacturing into their production, examples of this may be found all around us. As a result, industries are increasingly using robots, which bring extraordinary precision, productivity, and flexibility. In addition, collaborative robots that can work alongside humans to boost flexibility and efficiency are becoming more common in manufacturing. The Industrial Internet of Things is gaining popularity.

In 2019, the international market value for robotic systems was about 21.83 billion US dollars, with a projected increase to 66.48 billion by 2027. Now is the moment to embrace Industry 4.0 and reap the benefits.

Reduced Production Costs

Reduced Production Costs are one of the most compelling reasons in favor of industrial robots. Robots will lower manufacturing costs by reducing the need for internal expenditures to compensate for human pay.

The initial setup expenses are outweighed by a rapid return on investment (ROI). With industrial robots, throughput speeds rise, which has a direct influence on the output. Implementing industrial robots is expected to save more than 22 percent in labor expenses by 2025.

Increased output

A lean production line is essential for enhancing productivity. Typically, switching one person on a crucial operation in a manufacturing line with a robot boosts productivity by 40% in the same working hours simply because a robot has more stamina and never quits.

An autonomous robot can work continuously without stopping for breaks, sleep, or holidays. A company’s activities can be switched from 8 to 12 hour days to 24 hours a day, 7 days a week.

Assurance of Quality

Quality assurance is to be expected with the usage of machines in manufacturing. Industrial robots will be capable of ensuring uniformity in the large manufacturing of produced goods. The error rate in manual procedures is around 1 to 1.15 percent. Automated machines in the manufacturing business, on the other hand, have an error rate as low as 0.00001 percent.

The possibility of human error that assembly line workers pose will be eliminated. Robots, because of their high accuracy levels, may also be utilized to make higher quality items that correspond to certain quality requirements, while also lowering the time required for quality control.

Industrial Security

Improved worker safety is a significant advantage of automation. Using robots to load and unload items or transport large machine parts reduces the incidence of an accident.

Industrial automation also prevents employees from approaching assembly lines too closely, enhancing safety. Thermal sensors continuously monitor the temperatures in the manufacturing area. The sensors will transmit a warning if they detect a temperature surge. Precautions may be taken immediately to safeguard the safety of everyone on the manufacturing floor.

Increase Customer Attraction

Automation aids in achieving the best throughput while spending the least amount of money. Your organization will get more customers as a result of the time and cost savings. By incorporating an industrial robot into manufacturing, you may expand the range of products available.

We hope this blog has provided you with some insight into the factors you should examine before integrating industrial robots in your business.
AMC Automation has over 75+ years of expertise in Manufacturing Experience & Excellence. We innovate, design, & build automation systems. have supplied many 1st time solutions to the industry successfully. Among our solutions are the following:

  • Depth Technology and Design knowledge
  • In house R & D
  • Strong Machining Capability
  • Skilled Manpower.
  • Proven Market Reputation & Position
  • Reputed Brand Name – AMC
  • Best Cost Performance Ratio
  • Reliable Brand Name
  • Strong After Sales & Service Support

However, if you want any more assistance or want to learn more about the perks of industrial robots and how they may be effectively used in your project, please do not hesitate to contact our team of automation specialists, who are always delighted to assist. You can visit us at www.amcautomation.in

Robotic Palletizing- Trends in factory automation

Leave a Comment / AMC / By / 18 Jan
Robotic palletizing systems automate the process of stacking products on pallets. Robotic palletizers are capable of resolving challenges that their previous counterparts’ conventional palletizers were unable to. Challenges relating to the output time, operator fatigue, various sizes of SKU, etc. Many industries and factories nowadays have automated their applications with some form of palletizing robot solution. Robotic palletizing systems have led to increased productivity and profitability and smoother operations for many industries. Both end of the line and in-line palletizing can be deployed on the shop floor. Robots can also handle various combinations and weights of SKUs, leading to more efficiency. Robotic work cells may be included in any project. Robot palletizing work cells have been deployed in many industries and as the technology of both the software and hardware evolve, more jobs can get automated. Let’s dive deep into the benefits of Robot palletizing.

1)They are capable of working with a wide range of items.

Different firms bag their final product in various ways. Palletizing robots with appropriate end-of-arm tooling can effortlessly handle any packing material used in the production. With the right end of arm tooling, the robot can effortlessly grip different packing materials and carry them from one location to another with ease and safety.

2) No Damages

Robots are more precise than humans in repetitive jobs such as palletizing. Every time, they move exactly how they were programmed to. They are not affected by excessive noise in the workplace, they do not hustle, and they do not swap one SKU for another.
This signifies that the product will not be dropped. It is not piled on the incorrect pallet, in the incorrect position, or beneath anything too heavy.

End-of-arm tools (EOATs) allow robots to handle bags, pails, cardboard boxes, hefty totes, and just about anything else using adaptive grasping technology. The Direct result of this is less Damage to the products and therefore reduction in cost and inventory for the factory.

3) Simple to program

Collaborative palletizing robots of today are simple to operate and program. Palletizing necessitates that factories determine the number of boxes or cartons to be placed on a pallet. This, together with the pallet pattern, may be supplied to the robot. The instructions will subsequently be carried out automatically by the robot.

Working alongside another robot or a human industrial worker, the robot will then switch to another pallet once the one it is currently working on is full, following a predetermined pattern.

4) Production on time

Robots’ output is more predictable since they are both faster and more dependable than humans. And, in a culture that is increasingly embracing just-in-time manufacturing and lean operational concepts, predictability is critical.

A robot can run 20 cycles per minute and it may do so for 24 hours without stopping, unlike its human counterparts. This means you can estimate how long it will take to build adequate layers to fill one pallet or a trailer load of pallets. This again saves time and cost for the factory floor.

5) Enhances the quality of completed goods on pallets

The robotic palletizer achieves a high-quality finish for each product through repetition and accuracy. The jobs performed by robots reduce the challenges related to weariness, distractions, and duplication, which frequently contribute to completed product quality issues.

6) Lowers operational expenses

These systems may function at any time of day or night and use little or no illumination, lowering your costs by shutting off unwanted lights. They can also operate at temperatures ranging from +4°C to +50°C, lowering your heating and cooling expenditures. The workforce may be controlled because monitoring needs just one person for several machines functioning at the same time. Furthermore, AMC Automation’s robotic palletizers are engineered to use less energy, resulting in greater energy efficiency.

7) Scalability

Palletizing may be scaled up to meet demand or to serve additional product lines due to the modular design of a robotic palletizer. When demand falls, robotic palletizers can be effectively shut off for a shift or a few days until demand rises again.

8) Scale Reduction

Robotic palletizers use significantly less area than traditional conveyor-based systems. This enables them to be employed in small-scale plants when palletizing space is limited. Retrofitting an automated palletizing factory with robotic palletizers may potentially make space available for other operations.

9) Heightened Security

The most frequent job injuries include sprains, strains, tears, and overexertion. These are typically caused by repeated action, moving large or heavy objects. Manually stacking and unstacking items into and off pallets is the type of job that might result in injury. One strategy to keep employees safe is to avoid putting them in danger. Robotic palletizers eliminate the dangers associated with product stacking by substituting people with robots.

10) Gripping Adaptive

End-of-arm tools (EOATs) allow robots to handle bags, pails, cardboard boxes, hefty totes, and just about anything else. They can develop adaptive grasping technologies, which combine clamps and vacuums, to provide enough pressure to remove an object without breaking its case, shredding its bag, or bending its box.
We hope this blog has provided you with some insight into the factors you should examine and will make you consider integrating robotic palletizing into your manufacturing operations.

At AMC Automation our mission is to understand your goals so that we can apply our more than 75 years of experience in the material handling industry to find the best solution to meet your needs. We innovate, design, & build automation systems. We have supplied many 1st time solutions to the industry successfully. Among our solutions are the following:

  • Grinding of Facetware
  • Glazing of Sanitaryware
  • Lead Plate Palletizing
  • Waterjet Cutting Systems…and so on

However, if you want any more assistance or want to learn more about the perks of industrial robots and how they may be effectively used in your project, please do not hesitate to contact our team of automation specialists, who are always delighted to assist. You can visit us at https://amcautomation.in/